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India’s UltraTech plans extra cement capacity expansion

  • Spanish Market: Coal, Petroleum coke
  • 07/06/22

Indian cement producer UltraTech plans to invest nearly 129bn rupees ($1.66bn) to add 22.6mn t/yr of capacity by 2025 to meet expected demand growth. Higher cement output typically raises consumption of petroleum coke and coal.

UltraTech has capacity to currently produce 120mn t/yr of cement. The company has existing expansion projects to add about 16mn t/yr of cement capacity by March 2023.

The latest announcement is to add more capacity through new projects and the expansion of existing plants across the country by March 2025. UltraTech is expected to have 159mn t/yr capacity once the announced expansions are completed, reinforcing its position as the world's third-largest cement producer outside of China, the company said. It has more than doubled its capacity over the past five years.

UltraTech's capacity expansion adds to Indian conglomerate Adani's decision to acquire Switzerland-based cement firm Holcim's Indian business through listed companies Ambuja Cement and ACC. The $10.5bn Holcim deal will put Adani, with acquired capacity of 70mn t/yr, just behind UltraTech, making it the second-largest Indian cement producer.

India is the world's second-largest cement market after China. There is significant potential for the growth of the cement sector in India, Adani said, with India's cement consumption at only 242kg per capita compared with a global average of 525kg. Rapid urbanisation, a growing middle class and affordable housing together with a post-Covid-19 pandemic recovery in construction and other infrastructure sectors are expected to drive growth in the cement sector.

Indian cement producers are aiming to turn their operations carbon neutral well before the country's target to reach net-zero emissions by 2070. The move is likely to expand biomass demand, although coal and coke consumption is also expected to remain steady.

UltraTech aims to replace coal-based systems with biomass-based processes at its three manufacturing units. An agreement with biomass aggregator Punjab Renewable Energy Systems is part of UltraTech's effort to decarbonise its operations and significantly scale up the use of biomass in its operations, the company said. It has committed to use 100pc renewable energy by 2050. It has set a target to source 34pc of energy from renewable sources by 2024, up from current levels of about 13pc.


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