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Viewpoint: US coke output to rise next year

  • Spanish Market: Petroleum coke
  • 23/12/22

Overall US coke production is expected to rise next year but will skew towards high-sulphur coke output, potentially offering support for low- and mid-sulphur coke pricing.

US coke production through September totaled 30.12mn t, according to the most recent Energy Information Administration data. And with monthly output averaging 3.35mn t, the US may finish out the year with 40.2mn t produced, an increase of 7pc from 2021 totals and the highest production since 2019. Refinery rates are expected to remain elevated in 2023, market participants said.

Full-year output in 2023 is poised to increase on the year, with Valero on pace to complete a 55,000 b/d coker expansion project in the first half at its 335,000 b/d Port Arthur, Texas, refinery. This will add about 750,000t in annual coking capacity, according to estimates from Argus Consulting, a division of Argus Media. The group's forecasts and analyses are separate and independent of Argus' news and price assessment business.

The Valero project also will increase the refinery's heavy sour crude processing capacity, suggesting that the coker expansion may yield high-sulphur coke.

Other factors are expected to continue to increase the proportion of high-sulphur coke production. These include a shift to heavier crude slates at US Gulf coast refineries caused by changing feedstock availability and widening heavy sour-light sweet crude spreads.

A number of refineries that have historically been mainstays of US Gulf coast mid-sulphur coke output have swung to higher sulphur coke production, with one of the most recent being Valero's 215,000 b/d refinery in St Charles, Louisiana. St Charles is not anticipated to return to its previous production specifications any time soon, although the refinery is continuing to produce and segregate some mid-sulphur coke, market participants said.

ExxonMobil's 502,500 b/d refinery in Baton Rouge, Louisiana, may also produce higher sulphur coke following a project to expand the refinery's crude slate, although the shift may not happen until 2024.

Chevron's clearance to resume importing Venezuelan crude provided a glimmer of hope that some US Gulf coast refineries may begin producing mid-sulphur coke once again. Some US Gulf coast refineries, like Phillips 66's 247,000 b/d refinery in Sweeny, Texas, produced mid-sulphur for years based on a Venezuelan-heavy crude slate, but have shifted to high-sulphur production after switching away from the Latin American supplies.

But Chevron's volumes from its joint venture in Venezuela have dwindled and its infrastructure there is in need of investment, leaving chances slim that crude from that country will increase mid-sulphur coke production any time soon.

Coking capacity to decline after 2023

Next year could be the last to post year-on-year increases in US coke output, with two refineries slated for closure by 2024. LyondellBasell's 268,000 b/d Houston refinery, which has in recent years produced high-sulphur coke, is scheduled to close by 31 December 2023, unless a buyer steps up to purchase the plant.

And one of the last remaining producers of 1.5-2pc sulphur coke in the country, Phillips 66's 120,000 b/d Rodeo refinery near San Francisco, California, will cease petroleum refining by early 2024 ahead of its shift to renewable fuels production, the company said. Phillips 66 will retain its permit to operate the refinery's 51,000 b/d delayed coker for the possibility of future use, although the unit will be idled, according to Contra Costa County's final environmental impact report.


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