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Russia's Orsk refinery to close base oils unit

  • Spanish Market: Oil products
  • 17/04/13

Singapore, 17 April (Argus) — Forteinvest, which owns the 132,600 b/d Orsk refinery in Russia, has decided to close and remove the plant's 195,000 t/yr base oils unit. The refinery stopped production temporarily last December because of low margins.

The producer is considering building a bitumen unit in its place, company sources said.

The Orsk refinery is heavily dependent on base oil exports. The low quality of its base oils prevented it from redirecting its sales into the domestic market or the growing central Asian markets. But the producer has always faced high transportation costs. The refinery is located more than 2,500km from the Latvian port of Riga and around 2,000km from Ukraine, where it was supplying its base oils.

The slump in base oil prices in the Black Sea and Baltic markets in 2012 meant exports to these destinations failed to cover their costs. Even the recovery in prices early this year has been weak. Base oil prices in the Black Sea market remained more than $100/t lower than at the same time a year earlier. The lower prices have squeezed base oils' premium to vacuum gasoil to just $108/t, compared with $173/t a year earlier.

Forteinvest is the third Former Soviet Union (FSU) refiner in the past three years to decide to shut down its base oils unit. Several other plants have been, or are about to, shut in Europe.

TNK-BP closed its 280,000 t/yr Ryazan base oils block in 2010, citing the unit as old and inefficient. Ukraine's Ukrtatnafta last year shut down its 370,000 t/yr base oils block in Kremenchug. The refiner decided to use all its feedstock for gasoil production instead, which is more profitable. The closure left the country, with a population of around 45mn, with no base oils production.

UK-listed Essar Oil has said it plans to shut its 260,000 t/yr base oils unit at its Stanlow refinery in the UK. Petroplus' 320,000 t/yr base oils unit at its Petit Couronne plant in France was shut early last year.

The Orsk refinery originally had two base oils blocks. But only one of them has been operating at reduced run rates for at least the past three years. It produced only 42,500t of base oils last year, down 24pc from the previous year. It exported around 20,600t by rail, with 75pc of the exports going to Ukraine. The rest was shipped to Riga and Liepaja in Latvia, Kerch in Ukraine and Kazakhstan.

Orsk is the only refinery without exposure to the more lucrative finished lubricating oils market. It was selling in the wholesale market only SN 150 and SN 350 base oils, as well as I-12A, I-20A and I-40A industrial oils, with a viscosity index below 95.

Other FSU base oils producers such as Lukoil, Rosneft and Gazpromneft have a significant presence in the finished lubricants market. Bashneft, another independent producer which operates a 240,000 t/yr base oils block in Ufa, produces industrial oils, motor oils and transformer oils. It lacks a strong brand in the finished lubricants market, but it sells most of its base oils in the domestic market and has no plans to shut down the unit.

Russia's lubricating oil demand was 1.45mn t in 2011, about 5pc lower than a year earlier, according to consultancy InfoTek. Russia produced more than 2.5mn t of mostly Group 1 base oils in 2011.

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