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India’s cement makers announce capacity expansions

  • Spanish Market: Coal, Petroleum coke
  • 24/04/23

Indian cement firms have added about 7mn t/yr of manufacturing capacity during the past month as part of their broader expansion plans.

Higher cement output typically raises demand for petroleum coke and thermal coal, the two key fuels for cement makers.

India's largest cement maker private-sector Ultratech recently commissioned an additional cement grinding capacity of 2.2mn t/yr at its unit in the eastern province of Bihar, taking its total domestic cement making capacity to 129.15mn t/yr. This additional capacity will help the company to service the fast-growing cement demand in the eastern region, Ultratech said on 19 April.

Ultratech aims to raise its cement capacity to 200mn t/yr by 2030 through organic and inorganic expansions. It has ongoing expansion projects to add capacities of 39mn t/yr by 2025.

Private-sector cement maker Dalmia Bharat added capacity of 2.5mn t/yr at its unit in the eastern province of Jharkhand, the company said on 22 April, adding that its total capacity has increased to 41.1mn t/yr. Dalmia Bharat is executing plans to add 12mn t/yr to its capacity by early 2024 as a part of broader plans to reach 110mn-130mn t/yr by 2031.

Fellow private-sector producer JK Cement raised its capacity by 2mn t/yr to 20.67mn t/yr in late March. It had announced plans to expand capacity by 5.5mn t/yr in November 2022 over two years through brownfield and greenfield projects. Shree Cement, another major player, has upgraded its unit in eastern province of Jharkhand to add 500,000 t/yr of cement capacity to reach a total of 46.9mn t/yr, it said on 22 April.

India is the world's second largest cement producer after China, but has a low per-capita consumption of 240-250 kg/yr, compared with a global average of 500-550 kg/yr. Most cement makers are investing in expansion projects to address growing demand.

The cement sector continues to witness a spate of capital expenditure announcements in anticipation of medium-term demand growth and market share gains, according to India Ratings and Research, a subsidiary of global ratings agency Fitch. India Ratings expects a large chunk of the industry's announced capacity addition of 150mn t/yr to become operational by March 2025, it said on 17 April.

The cement sector is likely to witness increased consolidation in the near-to-medium term, given the widening gap between larger and smaller players given a tough environment, India Ratings added. The aggressive medium-term capacity targets of large players are unlikely to be achieved organically.

Softening fuel to lift margins

Softening fuel and power costs will help raise the cement industry's earnings before interest, taxes, depreciation and amortisation (ebidta) to 950-1,000 rupees/t ($11.60-$12.20/t) during the April 2023-March 2024 fiscal year, India Ratings said, adding that downside risks could arise from a rebound in coal and coke prices.

Ebidta of cement makers is likely to have slipped to Rs750-Rs800/t in 2022-23 from over Rs1,000/t during 2021-22 as input costs soared and muted cement demand limited the industry's ability to sustain cement price hikes, it added. Argus assessed the cfr India 6.5pc sulphur coke price at $138/t on 19 April, down sharply from the February average of $177.50/t. Coke prices have corrected owing to lower fob rates, increased availability and subdued demand in key markets like China.


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