Five things to watch out for in Europe in 2024

  • Spanish Market: Petrochemicals
  • 12/01/24

Demand, SUP deadlines, imports, PPWR and chemical recycling are the key areas that will impact the recycled polymers sector this year, write Will Collins and Chloe Kinner

Demand recovery?

European recyclate demand was generally weak in 2023, and while most recyclers surveyed by Argus feel the economic cycle has reached a floor and some are seeing fairly solid order entry in January, few have been willing to confidently predict a sustained uptick in demand in the early part of the year.

Many of the headwinds that the industry encountered in 2023 remain pertinent. Consumer price inflation, which weighed on sales volumes of household items and discretionary goods over the past 12-18 months, has reached its peak. But absolute prices remain high and household budgets and employment are being squeezed by high interest rates.

Outside the packaging sector, production in the manufacturing sector contracted sharply month on month through the year and the eurozone construction purchasing managers' index fell this year to levels that, aside from spring/summer 2020, have not been seen in a decade. Recyclers may take heart from apparent restocking in September — after the summer — and now in January after year-end, which suggests inventories in many supply chains are now at a low level. Atlantic basin central banks' acknowledgement of the need for gradual interest rate cuts could also be encouraging, although Argus chief economist David Fyfe warns that betting on accelerating global GDP growth for 2024 may be premature.

Some have speculated that 2024 could be another year of consolidation in the industry, after a number of buyouts of recycling companies — including several by virgin polymer producers — during 2023.

2025 deadlines approaching

The EU Single Use Plastics (SUP) directive sets out an obligation for PET bottles to include 25pc recycled content, and a collection target of 77pc for single-use plastic bottles, by 2025. European recyclers have invested in rPET food grade pellet production and capacities have increased over the past 12 months, but there are still concerns about tight availability. A key bottleneck for the European industry continues to be collection of high-quality recycled material, which has led to calls from the packaging and beverage industries — generally opposed by the recycling industry — for a right of first refusal on plastic waste and the implementation of more national deposit return schemes (DRS).

Uncertainty still remains on how the SUP directive with be implemented with market participants calling for further clarity on calculating, verifying and reporting on targets, such as confirmation that imported material will not be counted towards recycled content targets.

Outside the SUP, many large brands have significant work to do toward their 2025 targets, which include voluntary pledges to increase recycled content in their packaging. The latest Ellen MacArthur Foundation report on these pledges shows most businesses are on track to fall short of their 2025 targets, despite notable progress in the past five years.

But brands' tighter scrutiny on projects to increase recycled content in packaging in 2023, particularly since recyclates of sufficient quality remain — in many cases — significantly more expensive than the virgin polymer equivalent, appears not to have lifted as yet. And, whereas PET recyclers can bank on higher demand in the run-up to the 2025 SUP directive deadline, polyolefin recyclers selling into packaging will hope that firms remain committed to progressing towards their voluntary targets as the year continues.

Imports to be a battleground

Anticipated tightness in the supply/demand balance for packaging-quality recyclates leading up to 2025 has buoyed interest among rPET buyers in imports from lower-cost regions.

Recyclers have noted for some time increased competition from imports of recycled material from countries outside the EU, such as from southeast Asia and north Africa. There is little reason to expect a change in 2024, assuming that disruptions to shipping in the Red Sea and Suez Canal do not sustain freight rates at levels that make imports unattractive. Demand from outside the beverage bottle industry and from brand commitments that go beyond the SUP will continue to provide an opportunity for importers.

Increased competition from imports has led to discussion of protectionist measures to guard European industry. Anti-dumping duties that were provisionally adopted against a range of Chinese virgin PET resin producers in December may inadvertently impact imports of rPET — which currently have no separate HS code to distinguish them from virgin PET. Market participants note that the volume of recycled material from China is currently limited, but some say these duties could be seen as a warning sign to other countries that aggressively import into Europe.

Rising imports have also attracted the attention of European industry association Plastic Recyclers Europe (PRE), which has called for tighter traceability controls on products from outside the EU to create a "level playing field" for European recyclers looking to compete with imports.

"EU recyclers are subject to robust legislation and safety requirements, which on the contrary cannot always be verified for the imported material," it said in November, calling for "independent third-party certifications" for extra-EU recyclers to verify the origin of waste and the recycling methods used to reprocess it.

More progress on PPWR

The European Parliament and the EU member states have now each confirmed their support for the mandatory recycled content requirements across almost all plastic packaging, which were originally laid down in the European Commission's Packaging and Packaging Waste Regulation (PPWR) proposal in late 2022.

If adopted, this would be celebrated by the European recycling industry, particularly polyolefin recyclers, as a means of supporting demand for recyclates that would insulate the recycling industry to some extent from fluctuations in global oil, petrochemical and virgin polymer prices.

But Martin Engelmann, director-general of German plastic packaging association IK, told Argus that different proposals regarding the reuse quotas and bans in PPWR are a potential sticking point. The parliament has suggested many exemptions based upon life-cycle assessment (LCA), which is completely opposite to what many member states want, he said. These differences could make it harder for PPWR to be adopted ahead of this year's change of parliament, he warned, and increase the likelihood of a patchwork of national legislations developing that could negatively impact the plastic packaging market.

Another crunch year for chemical recycling

In "Five things to watch out for in 2023" we identified last year as a crunch year for demonstrating the scalability of chemical recycling and clarifying its status in European legislation. But many questions remain to be answered.

Many of the small-to-medium commercial-scale plants that we expected to come on stream in 2023 are now expected to ramp up in the first half of 2024. And the EU's decision on which mass-balance accounting system will be allowed for attributing recycled content based from chemical recycling has been delayed, with informed parties now suggesting a decision could come in the first quarter.

The debate in the EU is centring around whether to accept a "polymer-only" or "fuel-exempt" calculation methodology (see table) for applying mass balance to chemical recycling. The latter option is supported by the plastic and chemical recycling industries, which has warned that adopting a polymer-only calculation method would stymie investment. But some, including Engelmann have suggested that lawmakers may be leaning towards the polymer-only model as a "compromise" between fuel-exempt and a more restrictive system of proportional allocation across all products. IK and other industry associations are concerned that recycled content quotas, particularly for non-PET contact-sensitive packaging, may become impossible to fulfil unless investment in new chemical recycling capacity continues.

This article was created by recycled polymer experts using data and insight from Argus Recycled Polymers. Request a free trial or more information here

Mass balance calculation methods
Explanation
Free allocationRecycled content equal to feedstock in minus process losses can be allocated freely to highest value products
Fuel exemptRecycled content equal to feedstock in minus process losses and fuel production can be allocated freely to highest value products
Polymer onlyRecycled content equal to feedstock in minus process losses, fuel production and production of products that will not be converted into polymers can be allocated freely to highest value products
ProportionalAll cracker products receive proportional share of recycled content

EU-27 food, beverage, tobacco sales

Recycled content pledge progress

NWE recyclate premiums

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09/05/24

Logistics, water access key for Braskem hub restart

Logistics, water access key for Braskem hub restart

Orlando, 9 May (Argus) — Brazilian petrochemical giant Braskem's plants at the Triunfo petrochemical hub have come to a standstill because of logistical and water access issues and the uncertainty surrounding when water levels will subside. Braskem had to shut down all of its operations in Rio Grande do Sul state after extreme flooding in recent days, but said its polymer inventories are safe and protected from the damage caused by heavy rainfall at its operations in southern Brazil during the past two weeks. At least 428 cities and 1.5mn people have been hit by the floods. So far, there are 107 confirmed deaths and 136 people missing, according to the state's last emergency service report. There has been no permanent damage to the industrial facilities, Braskem said today in an earnings call. But critical water intake and effluent treatment systems are submerged, rendering them inoperable. Additionally, the Santa Clara River terminal, which was preemptively closed by the local port authority, has also been flooded. "We can only assess the situation and evaluate losses once the water recedes," Braskem's chief financial officer Pedro Freitas said during the company's first quarter earnings call. Freitas said that part of the production of basic resins, such as polyethylene (PE) and polypropylene (PP), will be offset by increased production in other Brazilian states or in Mexico. Braskem has been operating under its nameplate capacity. The situation is different at Braskem's 260,000 t/yr bio-based PE plant. There is stock available abroad, as the majority of this product is earmarked for export, Freitas said. 1Q production and sales Braskem's domestic resin sales fell by 5pc in the first quarter from a year prior, with volumes also falling in the US and Europe but growing in Mexico. Domestic sales declined on the company's decision to prioritize sales with higher added value in the period, Braskem said in its preliminary first-quarter production and sales report. Domestic resin sales fell to 839,000 metric tonnes (t) in the first quarter, from 884,000t a year earlier. On the other hand, the company's Brazil resin sales rose by 7pc from the prior quarter on higher demand for polyethylene (PE) and polypropylene (PP) because of inventories rebuilding in the supply chain. In Mexico, polyethylene (PE) sales through the Braskem Idesa joint venture rose by 6pc to 209,000t in the period, primarily because of the higher availability of products for sale in the period. Sales rose by 17pc from the fourth quarter of 2023 mainly thanks to seasonality and replenishment of PE stocks in the fourth quarter of 2023. First quarter polypropylene (PP) sales hit 508,000t, according to consolidated numbers for the US and Europe. That is a 2pc drop from a year earlier and down by 1pc from the previous quarter. The declines are mainly because of better handling of inventory, which partially offset the lower availability of products for sale in the US thanks to an unscheduled shutdown in the region. Braskem reported a $270mn loss in the first quarter, swinging from a profit of $46.9mn in the same period last year, largely because of additional provisions related to the Alagoas state geological event . By Frederico Fernandes Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

Polymers stocks safe in storm-hit Brazil: Braskem


08/05/24
08/05/24

Polymers stocks safe in storm-hit Brazil: Braskem

Orlando, 8 May (Argus) — Brazilian petrochemical giant Braskem said its polymer inventories are safe and protected from the damage caused by heavy rainfall at its operations in southern Brazil during the past two weeks. The inventories include polyethylene (PE), polypropylene (PP), ethylene and basic chemicals. Braskem had to shutdown all of its operations in Rio Grande do Sul state after the extreme weather event in recent days , the company told Argus on Wednesday, on the sidelines of the NPE Plastics fair in Orlando, Florida. The shutdown was completed safely, with no harm to the company's plants at the Triunfo petrochemical hub, which represents about 30pc of its ethylene production capacity in Brazil. Braskem is reevaluating its supply chain strategy to deal with the lack of production at the Trinfo hub. This includes serving its clients with PE produced at other company hubs in Brazil and Mexico, where it owns PE manufacturing joint venture Braskem Idesa. The same goes for PP and polyvinyl chloride (PVC), with other production hubs serving customers if the weather situation does not improve in the coming days. Operations at Braskem's 260,000 t/yr bio-based PE plant will restart as soon as conditions improve, the company said. No fatalities occurred at the company's operations, but part of its workforce has lost their homes and are being taken care of by Braskem, according to the company. State governor Eduardo Leite called the the flooding "the worst disaster in Rio Grande do Sul's history." There are 100 people dead and 128 missing, according to the state's civil defense. Braskem said it will resume its operations gradually, after weather conditions normalize and logistics in the state such as airports, railroads and flooded roads resume. Braskem is the largest producer of thermoplastic resins in the Americas and a leader in biopolymer production. By Frederico Fernandes Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

Enchentes afetam operações de empresas no Sul do Brasil


08/05/24
08/05/24

Enchentes afetam operações de empresas no Sul do Brasil

Sao Paulo, 8 May (Argus) — Diversas empresas brasileiras suspenderam operações no Rio Grande do Sul em razão das chuvas intensas que causaram diversos alagamentos e danos à infraestrutura. As enchentes ocasionadas pelo recorde de chuvas geraram pelo menos 83 mortes e 111 pessoas desaparecidas, de acordo com o governo estadual. Mais de 23.000 pessoas foram obrigadas a deixarem suas casas em meio a danos generalizados, incluindo pontes e rodovias inundadas em diversas cidades. A barragem da usina hidrelétrica 14 de Julho, com capacidade de 100MW, no rio das Antas, rompeu na semana passada em meio às fortes chuvas. A Companhia Energética Rio das Antas (Ceran), que opera a usina, implementou um plano de evacuação de emergência em 1 de maio. A produtora de aço Gerdau informou em 6 de maio que suspendeu suas operações em duas unidades no estado até que seja assegurada a "segurança e proteção das pessoas". A empresa não divulgou o volume de produção de aço dessas unidades. A empresa de logística Rumo interrompeu parcialmente suas operações e informou que os "danos aos ativos ainda estão sendo devidamente mensurados". A gigante petroquímica Braskem desligou duas unidades no complexo petroquímico Triunfo, como uma medida de prevenção em decorrência dos "eventos climáticos extremos" no estado, afirmou em 3 de maio. A empresa adicionou que não há expectativa de data para retomar as atividades. A Braskem opera oito unidades industriais no Rio Grande do Sul, que produzem 5 milhões de toneladas (t)/ano de petroquímicos básicos, polietileno e polipropileno, de acordo com seu website. Por Carolina Pulice Envie comentários e solicite mais informações em feedback@argusmedia.com Copyright © 2024. Argus Media group . Todos os direitos reservados.

Japanese ethylene producers unite for decarbonization


08/05/24
08/05/24

Japanese ethylene producers unite for decarbonization

Tokyo, 8 May (Argus) — Japanese petrochemical producers Mitsui Chemicals, Mitsubishi Chemical and Asahi Kasei have agreed to co-operate on decarbonization of their ethylene crackers in west Japan, targeting to decide a pathway within the current April 2024-March 2025 fiscal year. They plan to accelerate carbon neutrality at Mitsubishi Chemical and Asahi Kasei's 496,000 t/yr Mizushima cracker in Okayama prefecture and Mitsui Chemicals' 455,000 t/yr Osaka cracker in Osaka prefecture. The partners aim to introduce biomass feedstocks such as biomass-based naphtha and bioethanol and low-carbon cracking fuels like ammonia, hydrogen and electricity. They said joining forces will enable them to accelerate reducing greenhouse gas emissions, although they have not yet decided any further details. Mitsui Chemicals has experience in using bio-naphtha and recycled pyrolysis oil at its Osaka cracker. Japanese petrochemical producers have increasingly united to achieve decarbonization of their production processes, which account for around 10pc of the Japanese industrial sector's carbon dioxide emissions, according to the trade and industry ministry. Mitsui Chemicals, Sumitomo Chemical and Maruzen Petrochemical agreed to study the feasibility of chemical recycling and using bio-feedstocks at the Keiyo industrial complex in Chiba. By Nanami Oki Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

Innova declares FM on Triunfo complex SM, PS


07/05/24
07/05/24

Innova declares FM on Triunfo complex SM, PS

Houston, 7 May (Argus) — Brazil-based styrenics producer Videolar-Innova (Innova) declared force majeure (FM) on operations at its Triunfo, Brazil, complex on 6 May following floods that impeded logistics in and around the state of Rio Grande do Sul. The floods starting on 1 May led to a temporary preventative shutdown of the complex on 3 May, the company said in a letter to customers. Blocked roads and highways prevented feedstock from reachign the site. The company continues to monitor the situation to determine when a safe restart can commence. The letter did not detail allocation specifications to customers. The complex includes a 199,000 metric-tonne (t) ethylbenzene-based styrene monomer (SM) unit, according to Argus data. Market sources said prompt styrene purchases from the region surfaced near the $1,350/t-level for small volumes this week, but counterparty confirmation was unavailable by market close. Spot styrene discussions last surfaced at $1,250-1,350/t on Monday. Innova owns and operates two derivative polystyrene production units in Manaus, Brazil. The Triunfo petrochemical site also produces general-purpose polystyrene, high-impact polystyrene and expandable polystyrene, according to the company website. By Nicole Johnson and Jake Caldwell Send comments and request more information at feedback@argusmedia.com Copyright © 2024. Argus Media group . All rights reserved.

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