• 2024年6月14日
  • Market: Chemicals, Chlor-Alkali

PVDF demand to increase chlor-alkali consumption

The demand growth of polyvinylidene fluoride (PVDF) is dependent on lithium-ion batteries for battery-operated electric vehicle (EV) demand and stationery electrical storage. Argus forecasts global lithium-ion battery demand in EVs to reach 3.8GWh by 2034 from 0.7GWh in 2023. EV sales are expected to rise at an average growth rate of 10pc in the next 10 years reaching more than 46mn units.

Global caustic soda demand into battery materials for leading regions is shown in the figure. Argus’s latest caustic soda analytics forecast explains an exponential rise in caustic soda consumption for battery material processing. Global caustic soda consumption in the processing of lithium hydroxide, lithium carbonate, cathode materials and recycled black mass was at 1.5mn dmt in 2023 and is expected to reach 3mn dmt in 2033 at a CAGR of 10pc in the first five years.

Global Caustic Demand

The relationship between chlor-alkali products and battery materials is gaining focus in the market. With increasing Lithium-based battery capacity globally, demand for associated battery materials is expected to rise. Among the other components of the Li-ion battery stack, PVDF plays an important role as a binder and separator coating, optimizing energy storage efficiency and reducing battery weight in EVs. 

PVDF utilizes caustic soda and chlorine in its production at different stages. Primary feedstock includes vinylidene chloride or vinylidene fluoride, which are derivatives of caustic soda and chlorine.

Some significant developments in PVDF capacity are taking place in North America and Northeast Asia. Belgian chemical company Solvay entered into a joint venture with Mexico-based PVC producer Orbia to build the largest production facility of battery-grade suspension PVDF in North America with a capacity of 20,000 t/yr. Commercial production is expected to start in 2026 and the expected caustic soda and chlorine demand can be 8,000 t/yr and 12,000 t/yr respectively. 

Solvay has doubled its capacity in Changshu, China in the past five years and raised its capacity in France by 35pc reaching 35,000 t/yr making it the largest production site in Europe. Another major producer French chemical company Arkema increased production capacity by 50pc last year at its Changshu site in China.

Japan-based producer Kureha is undergoing expansion at its Iwaki site in Japan, having a production capacity of 6,500 t/yr. The expansion is in two phases, first is a new capacity of 8,000 t/yr and another 2,000 t/yr in the second phase by debottlenecking resulting in a total capacity of 20,000 t/yr by 2026.

This article was created using data and insight from Argus Caustic Soda Analytics and Argus Battery Materials.

 

 

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26/04/13

EU virgin-recycled premiums extend record gains

EU virgin-recycled premiums extend record gains

London, 13 April (Argus) — The competitiveness of recycled polymers compared with their virgin equivalents in Europe have extended records in April, as exports of plastic and petrochemical feedstocks from the Middle East remain highly disrupted. Demand for recycled polymers increased, particularly for less-demanding and cost-saving applications. But many recyclers are concerned about the longer-term implications of the entirely supply-driven price rally on their demand and margins. Based on spot prices, the current cost comparison between virgin and recycled polyolefins and polyethylene terephthalate (PET) is the most skewed in favour of recyclates as a cheaper option since Argus began assessments. Data start in 2022 for polyolefins and in early 2024 for PET, when Argus launched its delivered northwest Europe PET resin spot assessment. In polyolefins, buyers of low- and linear low-density polyethylene (LDPE and LLDPE) on the spot market to make black or dark-coloured films could save more than 50pc by using recycled pellets, notwithstanding additional processing costs. Manufacturers of corrugated HDPE pipes could save 40-50pc by switching to recycled material. For PET, rPET flakes are now €300/t less expensive than virgin PET, having only become cheaper — for the first time in two years — in early March. Higher virgin polymer prices result from growing tightness and rising production costs, particularly because of disruption to exports of polyethylene (PE), polypropylene (PP), crude oil and naphtha through the strait of Hormuz. Recyclate prices have risen to a much lesser extent than the virgin equivalents, as the direct effects of the war on recycled supply chains has been much less. Higher demand for recyclates is particularly prevalent in non-packaging applications with fewer technical barriers to material substitution. It can also be seen in more complex applications where converters may not have maximised their allowance for recycled content in 2025 and early 2026 because of cheap virgin polymer prices. The increase in demand is leading recyclers to target margin improvement, following a long period in which cheap virgin polymers squeezed profitability in the industry. Margins for rPET, rHDPE pipe and rLDPE/LLDPE have increased since the start of the war. Margins for rPP have not yet gained by much, owing to rising feedstock costs, but more upward pressure on rPP pellet prices is likely in the coming weeks. Downstream demand at risk Recyclers may be benefitting from geopolitical turmoil in the short term, but many are concerned about the longer-term effects. Unlike in the Covid-19 pandemic, when virgin polymer prices rose in part because of higher consumer spending power, price inflation arising from the war is likely to negatively effect demand. The latest S&P Global eurozone construction Purchasing Managers' Index (PMI) survey showed the most pronounced fall in new orders since October, with firms pointing to surging energy prices as a key factor. Consumer confidence in the EU27 countries hit a 2.5-year low in March, Eurostat data show. Converters are concerned about their ability to pass through the recent cost increases within supply chains. Many downstream customers may not yet have seen the full extent of the increases, which are passed down the chain with a delay. Some converters said they are at a juncture, where some production lines would need to be stopped if downstream buyers are unwilling to pay higher prices. Recyclers are already facing higher energy costs, with tighter global natural gas supply because of Emirati and Qatari LNG outages. European gas and electricity price increases have been capped since the start of the conflict by higher year-on-year supply from elsewhere, relatively warm recent temperatures and market expectation of a return to 'normal' supply in the coming months. In a scenario where a ceasefire is agreed and supply starts to normalise within the next four to six weeks, Argus Consulting projections suggest Europe can avoid a significant storage deficit into the winter. But the risk of major tightness increases the longer the war continues, and the risk of low EU natural gas storage levels heading into next winter is a concern for the recycling industry, with gas-fired generation setting the marginal power price in most of Europe. By Will Collins Virgin PET premiums to rPET, spot del NWE €/t Virgin PE PP premiums to rPE PP, spot del NWE €/t Send comments and request more information at feedback@argusmedia.com Copyright © 2026. Argus Media group . All rights reserved.

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Ceasefire offers little relief to Indian plastic makers


26/04/09
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26/04/09

Ceasefire offers little relief to Indian plastic makers

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EIA raises US NGL production, demand forecasts


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EIA raises US NGL production, demand forecasts

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Brazil's Braskem on brink of control reset


26/04/08
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Brazil's Braskem on brink of control reset

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Gdansk refinery ups output after maintenance


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Gdansk refinery ups output after maintenance

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